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Analysis of crushing force of inertial cone crusher

Analysis of crushing force of inertial cone crusher

The crushing force of the eccentric cone crusher is determined by the hardness of the broken material and the filling rate of the material in the crushing chamber. The crushing force is variable, and

Description

The crushing force of the eccentric cone crusher is determined by the hardness of the broken material and the filling rate of the material in the crushing chamber. The crushing force is variable, and the material mainly bears the crushing and bending forces from the working surface. The interaction between the materials is very weak, so there is no selectivity in the breaking process. On the one hand, the phase of most multiphase materials is not dissociated, while on the other hand, there is local over-crushing, which results in the loss of useful components. The application of eccentric cone crusher is limited to materials with a compressive strength of less than 200Mpa, and harder materials are hard to break, or they require high energy consumption and require a lot of energy.Only when the segment is broken can it be realized.

 

There is an essential difference between the inertial cone crusher and the eccentric cone crusher. The size of the breaking force in the inertial cone crusher is mainly determined by the inertial force produced when the exciter rotates.

 

Because the inertial cone crusher is packed with feedstock, the material layer can be compacted properly by applying the strictly quantitative pressure caused by the inertial force to the material layer, so that the material can be subjected to omni-directional extrusion and the interaction between the material particles. At the same time, under the strong pulsating impact caused by inertial force, the material is subjected to alternating extrusion, shear, bending and torsional stress in the crushing chamber. Because the smaller the particle size, the less the lattice defect and the greater the strength, so the small particle with high strength can break up the adjacent large particle with small strength; in the equal strength particle, the lattice is deficientThe particles that overlap with the shear force direction are broken. Thus, the material is broken along the region between the lattice and not the crystal itself, and the material after crushing has the lowest over-crushing. Thus, the selective crushing of materials can be realized, and the compressive strength of materials can be easily broken up to 360 MPA.

 

Compared with the traditional crusher, the inertial cone crusher has a higher power to volume ratio and can reasonably utilize the supplied energy. This also requires the higher strength of the main components of the machine. The shell of the inertial cone crusher is subjected to the impact and extrusion of the moving cone and is reduced by the vibration isolator, rather than being transmitted to the foundation through a foundation bolt like an eccentric cone crusher. If the shell is light and the impact and extrusion are very small, it is impossible to break the material, so the inertial cone crusher is heavier than the eccentric cone crusher of the same type, for example, the average φ 600 eccentric cone crusher is about 5 tons, while the GYP-60 is about 5 tons.The 0. 0 inertia cone crusher is 9 t, almost doubled in weight to ensure its reliability.

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                   [  ](/categories/cone-crusher-parts/)[Click to view cone crusher parts introduction](http://en.hnfwe.com/a/chanpinzhongxin/Cone_Crusher_Parts/)

 

Shuangfeng Qirun Machinery Parts IMP&EXP Co.,Ltd, specializing in the production of domestic and foreign brands of crusher wear spare parts manufacturers, production of domestic brands, Hua Yang, Shan Bao, SBM brands such as crusher wear parts, spare parts, as well as foreign brands, common, Sandvik, TEREX and other import brands crusher spare parts, wear parts, mining quarry companies such as crusher wear parts of choice. We achieve cost-effective localization of imported spare parts, service users at home and abroad. The company can be matched with various brands of hydraulic crusher electric parts, sealing parts, standard parts and other accessories, can meet the needs of one-stop shopping for customers at home and abroad the demand.

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Shuangfeng Qirun Machinery Parts IMP&EXP Co.,Ltd has thirty years of production experience, and years of experience in processing export products, products have been exported to the United States, Canada, Australia, Sweden, Finland, Russia, Ukraine and Southeast Asia and other countries and regions. Shuangfeng Qirun Machinery Parts IMP&EXP Co.,Ltd product using the original material, high-quality raw materials, casting and heat treatment process we have a unique thirty years production experience, to ensure complete interchangeability, and original spare parts with high quality and competitive price, provide quality products, quality services for the majority of users.

 

Shuangfeng Qirun Machinery Parts IMP&EXP Co.,Ltd wearable parts can be customized to map, and if there is no map, the company has professional mapping personnel to help you mapping, after customization

 

Contact:Sales Director: Eileen Cai ;

      Email: sales@qrmech.com;

      Mobile telephone: +8618973821771

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Trusted by customers in 30+ countries. Standard lead time 15-30 days.

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Frequently Asked Questions

What materials are available for this crusher wear part?

High manganese steel Mn13, Mn13Cr2, Mn18Cr2 and Mn22Cr2, plus high chrome iron (Cr26) for fine crushing. We select the material based on your abrasive and impact conditions - send your working conditions for a recommendation.

Which crusher brands and models are compatible?

Aftermarket parts fit Metso (HP, GP, C, NP series), Sandvik (CH, CS, H, S series), Symons 2FT-7FT, Terex Pegson, Kleemann, McCloskey, Shanbao, SBM, Telsmith, Minyu, Hazemag and more. Any model can be custom made by drawing or sample.

Can you manufacture custom parts from drawings or samples?

Yes. Send a drawing (PDF, DWG or CAD) or a used sample. We measure, draft and confirm all dimensions with you before production. OEM part numbers are welcome for reference.

What is the lead time and minimum order quantity?

Standard lead time is 15-30 days and samples ship in 7-15 days. MOQ is flexible - trial orders from 1 piece are accepted.

What quality certificates and documents are provided?

ISO 9001 certified factory (Kaixin Certification, CNAS-accredited; certificate valid through June 2028). Every shipment includes a Material Test Report (MTR) with chemical composition and mechanical properties.

How are the parts packaged and shipped?

Export-standard wooden crates with rust protection. Sea and air freight from Shanghai and Ningbo ports to worldwide destinations.

Crusher Wear Part Material Guide

MaterialInitial HardnessBest For
Mn13 (ASTM A128)HB 200-230General crushing with medium impact
Mn13Cr2HB 210-240Standard jaw plates and cone liners
Mn18Cr2HB 220-250High-impact, abrasive feed
Mn22Cr2HB 230-260Severe impact, hard and large rock
High Chrome Cr26HRC 58-62Blow bars, fine crushing of abrasive material

* High manganese steel work-hardens under impact to 500+ HB at the wearing surface, giving long life in hard-rock crushing.

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