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Causes of bevel gear grinding in cone crusher

Causes of bevel gear grinding in cone crusher

1. The normal meshing condition of bevel gear is destroyed. The driving principle of the cone crusher: the small bevel gear driven by the asynchronous motor and the gear shaft, the big bevel gear driv

Description

  1. The normal meshing condition of bevel gear is destroyed.

     

    The driving principle of the cone crusher: the small bevel gear driven by the asynchronous motor and the gear shaft, the big bevel gear driven by the small bevel gear and the eccentric shaft set. The spindle with taper and the body of moving cone is driven by the eccentric spindle, the axis of which is driven by the spherical bearing as its vertex, and moves around the center line of the crusher. Because of the strong centrifugal action of eccentricity and weight distribution block, the thick edge is always pressed on the frame bushing, while the thin edge always keeps a certain gap with the frame bushing. So the big bevel gear is notThe center line of the crusher is rotated, and the center line of the crusher is rotated in the radius of half a / 2 of the gap a of the frame bushing.

     

    The normal engagement of a pair of bevel gears must be that the top of the bevel of the two gears intersects at one point, and the section circle is overlapped. This special operating state of the big bevel gear destroys the normal meshing relationship of the pair of bevel gears. Therefore, there is a great impact load and sliding friction on the tooth surface of the gear during running. In addition, Because the clearance between eccentric shaft sleeve and frame bushing of cone crusher is larger than that between plain sliding bearing and PY2200 cone crusher, the clearance is designed to be 44.6mm, and the bevel top distance of the bevel gear is ±22mm during operation. Large and small bevel gears subjected to impact load, WearOr broken teeth are more common, especially small bevel gears, compared to big bevel gears, because of the small number of teeth, the root of the teeth is thin, broken teeth are more common, this is the cone crusher gear wear fast, And often one of the main causes of tooth breakage.

     

    2, rigid connection transmission

     

    The transmission form of cone crusher: the asynchronous motor is rigidly connected with the gear shaft through elastic coupling. When the cone crusher runs over iron or overload, it is easy to cause the bevel gear to break its teeth.

     

    3,A frequent or large bite.

     

    The spring of the crusher plays a protective role when the ore is sometimes overcast, but when the iron is frequently or bitten by a large piece of iron, it often causes the spring to fail, resulting in the damage of other parts of the body, such as the bevel gear of the size is toothed, and so on.

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Shuangfeng Qirun Machinery Parts IMP&EXP Co.,Ltd, specializing in the production of domestic and foreign brands of crusher wear spare parts manufacturers, production of domestic brands, Hua Yang, Shan Bao, SBM brands such as crusher wear parts, spare parts, as well as foreign brands, common, Sandvik, TEREX and other import brands crusher spare parts, wear parts, mining quarry companies such as crusher wear parts of choice. We achieve cost-effective localization of imported spare parts, service users at home and abroad. The company can be matched with various brands of hydraulic crusher electric parts, sealing parts, standard parts and other accessories, can meet the needs of one-stop shopping for customers at home and abroad the demand.

      

Shuangfeng Qirun Machinery Parts IMP&EXP Co.,Ltd has thirty years of production experience, and years of experience in processing export products, products have been exported to the United States, Canada, Australia, Sweden, Finland, Russia, Ukraine and Southeast Asia and other countries and regions. Shuangfeng Qirun Machinery Parts IMP&EXP Co.,Ltd product using the original material, high-quality raw materials, casting and heat treatment process we have a unique thirty years production experience, to ensure complete interchangeability, and original spare parts with high quality and competitive price, provide quality products, quality services for the majority of users.

 

Shuangfeng Qirun Machinery Parts IMP&EXP Co.,Ltd wearable parts can be customized to map, and if there is no map, the company has professional mapping personnel to help you mapping, after customization

 

Contact:Sales Director: Eileen Cai ;

      Email: sales@qrmech.com;

      Mobile telephone: +8618973821771

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Frequently Asked Questions

What materials are available for this crusher wear part?

High manganese steel Mn13, Mn13Cr2, Mn18Cr2 and Mn22Cr2, plus high chrome iron (Cr26) for fine crushing. We select the material based on your abrasive and impact conditions - send your working conditions for a recommendation.

Which crusher brands and models are compatible?

Aftermarket parts fit Metso (HP, GP, C, NP series), Sandvik (CH, CS, H, S series), Symons 2FT-7FT, Terex Pegson, Kleemann, McCloskey, Shanbao, SBM, Telsmith, Minyu, Hazemag and more. Any model can be custom made by drawing or sample.

Can you manufacture custom parts from drawings or samples?

Yes. Send a drawing (PDF, DWG or CAD) or a used sample. We measure, draft and confirm all dimensions with you before production. OEM part numbers are welcome for reference.

What is the lead time and minimum order quantity?

Standard lead time is 15-30 days and samples ship in 7-15 days. MOQ is flexible - trial orders from 1 piece are accepted.

What quality certificates and documents are provided?

ISO 9001 certified factory (Kaixin Certification, CNAS-accredited; certificate valid through June 2028). Every shipment includes a Material Test Report (MTR) with chemical composition and mechanical properties.

How are the parts packaged and shipped?

Export-standard wooden crates with rust protection. Sea and air freight from Shanghai and Ningbo ports to worldwide destinations.

Crusher Wear Part Material Guide

MaterialInitial HardnessBest For
Mn13 (ASTM A128)HB 200-230General crushing with medium impact
Mn13Cr2HB 210-240Standard jaw plates and cone liners
Mn18Cr2HB 220-250High-impact, abrasive feed
Mn22Cr2HB 230-260Severe impact, hard and large rock
High Chrome Cr26HRC 58-62Blow bars, fine crushing of abrasive material

* High manganese steel work-hardens under impact to 500+ HB at the wearing surface, giving long life in hard-rock crushing.

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