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Maintenance method of Hammer Crusher parts

Maintenance method of Hammer Crusher parts

1,Hammer head: hammer head is the main vulnerable part of hammer crusher, so the wear is more serious. When it is worn, it can be turned over. If the two sides of the hammer are very serious, the new

Description

1,Hammer head:

hammer head is the main vulnerable part of hammer crusher, so the wear is more serious. When it is worn, it can be turned over. If the two sides of the hammer are very serious, the new hammer should be replaced. When the hammer is used, the two sides can not be worn too much. After the replacement, the alloy is surfaced with the alloy or the high steel electrode is surfaced with the high steel electrode. To improve the wear resistance.

 

2, main shaft:

because of the friction in operation, the shaft diameter at both ends of the spindle is worn. When installing the shaft diameter, two protective bushings are added to the shaft, so that it can be clasped on the shaft to protect the shaft diameter. If slight wear is due to poor lubrication, use metallographic sandpaper or fine grinding paste to remove abrasion marks.

 

3,Hammer frame:

the hammer frame of hammer crusher has less contact with the material, but the end of the hammer frame is not immune to the impact of the material and is worn, and the wear part is mostly the end of the outer circle. The repair method is to use manganese steel stack electrode for surfacing welding. The electrode should be dried before surfacing, and the surface is smooth after welding. If the edge hammer plate of the hammer frame and the side plate of the shell are impacted by the material, the wear of the edge hammer disk is more serious, and the wear resistance layer is surfaced on the circumference of the edge disc and the side near the side plate before the replacement of the new edge disc, which can prolong the service life of the edge plate.

 

4,Bearing:

due to the wear on the working surface, the geometry and size of the bearing are changed, the matching clearance with the journal increases, and the Babbitt alloy layer falls off or partially melts. New bearings need to be replaced when the bearing cracks occur and the bearing temperature rises or vibrates.

 

5, Bearing bush:

after a long period of operation, wear causes the bearing geometry and size change, and the gap between the shaft diameter change. If not adjusted in time, the Babbitt alloy layer will fall off, the bearing temperature will rise or produce vibration, and the bearing will crack. The bearing wear can be repaired by scraping and adjusting gasket. Repair can reduce the thickness of the gasket group, adjust the top gap to a specified value. The bearing should be scraped to restore the fit between the shaft and the bearing.

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Shuangfeng Qirun Machinery Parts IMP&EXP Co.,Ltd, specializing in the production of domestic and foreign brands of crusher wear spare parts manufacturers, production of domestic brands, Hua Yang, Shan Bao, SBM brands such as crusher wear parts, spare parts, as well as foreign brands, common, Sandvik, TEREX and other import brands crusher spare parts, wear parts, mining quarry companies such as crusher wear parts of choice. We achieve cost-effective localization of imported spare parts, service users at home and abroad. The company can be matched with various brands of hydraulic crusher electric parts, sealing parts, standard parts and other accessories, can meet the needs of one-stop shopping for customers at home and abroad the demand.

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Shuangfeng Qirun Machinery Parts IMP&EXP Co.,Ltd has thirty years of production experience, and years of experience in processing export products, products have been exported to the United States, Canada, Australia, Sweden, Finland, Russia, Ukraine and Southeast Asia and other countries and regions. Shuangfeng Qirun Machinery Parts IMP&EXP Co.,Ltd product using the original material, high-quality raw materials, casting and heat treatment process we have a unique thirty years production experience, to ensure complete interchangeability, and original spare parts with high quality and competitive price, provide quality products, quality services for the majority of users.

 

Shuangfeng Qirun Machinery Parts IMP&EXP Co.,Ltd wearable parts can be customized to map, and if there is no map, the company has professional mapping personnel to help you mapping, after customization

 

Contact:Sales Director: Eileen Cai ;

      Email: sales@qrmech.com;

      Mobile telephone: +8618973821771

From Inquiry to Delivery - How It Works

Trusted by customers in 30+ countries. Standard lead time 15-30 days.

1
Send Inquiry
Email + equipment model
2
Get Quote
Within 24 hours
3
Production
15-30 days (MTR included)
4
Delivery
Sea/Air shipping
30+
Countries Exported
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Years Experience
ISO 9001
Valid to Jun 2028
MTR
Included per Shipment

Frequently Asked Questions

What materials are available for this crusher wear part?

High manganese steel Mn13, Mn13Cr2, Mn18Cr2 and Mn22Cr2, plus high chrome iron (Cr26) for fine crushing. We select the material based on your abrasive and impact conditions - send your working conditions for a recommendation.

Which crusher brands and models are compatible?

Aftermarket parts fit Metso (HP, GP, C, NP series), Sandvik (CH, CS, H, S series), Symons 2FT-7FT, Terex Pegson, Kleemann, McCloskey, Shanbao, SBM, Telsmith, Minyu, Hazemag and more. Any model can be custom made by drawing or sample.

Can you manufacture custom parts from drawings or samples?

Yes. Send a drawing (PDF, DWG or CAD) or a used sample. We measure, draft and confirm all dimensions with you before production. OEM part numbers are welcome for reference.

What is the lead time and minimum order quantity?

Standard lead time is 15-30 days and samples ship in 7-15 days. MOQ is flexible - trial orders from 1 piece are accepted.

What quality certificates and documents are provided?

ISO 9001 certified factory (Kaixin Certification, CNAS-accredited; certificate valid through June 2028). Every shipment includes a Material Test Report (MTR) with chemical composition and mechanical properties.

How are the parts packaged and shipped?

Export-standard wooden crates with rust protection. Sea and air freight from Shanghai and Ningbo ports to worldwide destinations.

Crusher Wear Part Material Guide

MaterialInitial HardnessBest For
Mn13 (ASTM A128)HB 200-230General crushing with medium impact
Mn13Cr2HB 210-240Standard jaw plates and cone liners
Mn18Cr2HB 220-250High-impact, abrasive feed
Mn22Cr2HB 230-260Severe impact, hard and large rock
High Chrome Cr26HRC 58-62Blow bars, fine crushing of abrasive material

* High manganese steel work-hardens under impact to 500+ HB at the wearing surface, giving long life in hard-rock crushing.

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