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The method of reducing the noise of Ball Mill

The method of reducing the noise of Ball Mill

1, properly install gear The gear collision of the transmission system will make noise, so in the installation process of the ball mill, special attention should be paid to the installation of the gea

Description

1, properly install gear

 

The gear collision of the transmission system will make noise, so in the installation process of the ball mill, special attention should be paid to the installation of the gear, and the coincidence degree, gap and modulus of the gear should be controlled within a reasonable error range. Excess error will not only cause great noise, but also may affect the operation of ball mill.

 

2, ball mill barrel plus sound insulation cover or damped sound insulation layer

 

The collision of liner plate with material and grinding medium in the cylinder will make noise, the solution is to install sound insulation cover on the cylinder body, but the sound insulation cover also has some disadvantages, it will affect ventilation and heat dissipation, and will also bring trouble to the later maintenance and maintenance. And the damping sound insulation layer avoids this kind of trouble, the concrete operation method is to make floating on the shell of the cylinder body to make the clamped damping sound insulation sleeve, with the damping sound insulation layer to carry on the bandaging to the cylinder body, can reduce the 12~15dB (A). Of the noise.

 

3, selection of liner

 

In the selection of lining plate, replacing manganese steel liner with rubber liner can reduce the impact noise of cylinder, this method is very practical, but the life of rubber liner has been discussed all the time.

 

4, with elastic cushion between the inner wall of the cylinder and the lining

 

An elastic cushion is installed between the inner wall of the cylinder and the liner to smooth the waveform of the impact force of the steel ball on the liner, reduce the amplitude of vibration of the simple wall and reduce the acoustic radiation. The noise 10dB (A) can be reduced by this method.

 

  1. Periodic inspection of lubrication system

 

Check the lubrication system regularly and add lubricating oil regularly. If the lubrication work is not done seriously, the friction force of the gear will be increased and the noise will be brought about.

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                           Click to view Ball mill liner introduction

Shuangfeng Qirun Machinery Parts IMP&EXP Co.,Ltd, specializing in the production of domestic and foreign brands of crusher wear spare parts manufacturers, production of domestic brands, Hua Yang, Shan Bao, SBM brands such as crusher wear parts, spare parts, as well as foreign brands, common, Sandvik, TEREX and other import brands crusher spare parts, wear parts, mining quarry companies such as crusher wear parts of choice. We achieve cost-effective localization of imported spare parts, service users at home and abroad. The company can be matched with various brands of hydraulic crusher electric parts, sealing parts, standard parts and other accessories, can meet the needs of one-stop shopping for customers at home and abroad the demand.

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Shuangfeng Qirun Machinery Parts IMP&EXP Co.,Ltd has thirty years of production experience, and years of experience in processing export products, products have been exported to the United States, Canada, Australia, Sweden, Finland, Russia, Ukraine and Southeast Asia and other countries and regions. Shuangfeng Qirun Machinery Parts IMP&EXP Co.,Ltd product using the original material, high-quality raw materials, casting and heat treatment process we have a unique thirty years production experience, to ensure complete interchangeability, and original spare parts with high quality and competitive price, provide quality products, quality services for the majority of users.

 

Shuangfeng Qirun Machinery Parts IMP&EXP Co.,Ltd wearable parts can be customized to map, and if there is no map, the company has professional mapping personnel to help you mapping, after customization

 

Contact:Sales Director: Eileen Cai ;

      Email: sales@qrmech.com;

      Mobile telephone: +8618973821771

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Trusted by customers in 30+ countries. Standard lead time 15-30 days.

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Frequently Asked Questions

What materials are available for this crusher wear part?

High manganese steel Mn13, Mn13Cr2, Mn18Cr2 and Mn22Cr2, plus high chrome iron (Cr26) for fine crushing. We select the material based on your abrasive and impact conditions - send your working conditions for a recommendation.

Which crusher brands and models are compatible?

Aftermarket parts fit Metso (HP, GP, C, NP series), Sandvik (CH, CS, H, S series), Symons 2FT-7FT, Terex Pegson, Kleemann, McCloskey, Shanbao, SBM, Telsmith, Minyu, Hazemag and more. Any model can be custom made by drawing or sample.

Can you manufacture custom parts from drawings or samples?

Yes. Send a drawing (PDF, DWG or CAD) or a used sample. We measure, draft and confirm all dimensions with you before production. OEM part numbers are welcome for reference.

What is the lead time and minimum order quantity?

Standard lead time is 15-30 days and samples ship in 7-15 days. MOQ is flexible - trial orders from 1 piece are accepted.

What quality certificates and documents are provided?

ISO 9001 certified factory (Kaixin Certification, CNAS-accredited; certificate valid through June 2028). Every shipment includes a Material Test Report (MTR) with chemical composition and mechanical properties.

How are the parts packaged and shipped?

Export-standard wooden crates with rust protection. Sea and air freight from Shanghai and Ningbo ports to worldwide destinations.

Crusher Wear Part Material Guide

MaterialInitial HardnessBest For
Mn13 (ASTM A128)HB 200-230General crushing with medium impact
Mn13Cr2HB 210-240Standard jaw plates and cone liners
Mn18Cr2HB 220-250High-impact, abrasive feed
Mn22Cr2HB 230-260Severe impact, hard and large rock
High Chrome Cr26HRC 58-62Blow bars, fine crushing of abrasive material

* High manganese steel work-hardens under impact to 500+ HB at the wearing surface, giving long life in hard-rock crushing.

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